Welding and Thermal Spray Service

Advanced modular oxy-acetylene thermal spray system, designed to spray a wide range of alloys and other materials for very many different applications. Can be integrated into automated installations for mass-production applications. Thermal spray torch for coating and rebuilding a very wide variety of mechanical components.

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The CastoJet Kerosene 5 - CJK5 - is the latest Castolin Eutectic development of kerosene fuelled high pressure HVOF (High-Velocity Oxy-Fuel) systems. The CJK5 developments have focused on the gun, powder feeder and operator interface. The operator interface is simple to use with a touch screen interface.

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EuTronic Arc is the highest productivity thermal spraying process. EuTronic Arc is an Arc Spray Process using a pair of wires which are melted by an electric arc. This molten material is atomised by compressed gas and propelled towards the workpiece to form a coating.

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Our supply maintenance and repair welding services offer comprehensive solutions for welding and thermal spray-related products. With a dedicated team of experts and a vast inventory of top-quality equipment, we ensure efficient and reliable repairs for a wide range of industrial needs. Whether it is welding, thermal spraying, or related services, our commitment to excellence guarantees that your equipment will be restored to optimal performance, minimizing downtime and maximizing productivity. Please contact us if you wish to know more about Eutronic GAP 2511 DC.

The Eutronic GAP 3511 DC Synergic is ideal for welding applications that require precision and high deposit quality. The welding unit is available with various features. A user friendly 8,4“ touch screen control panel with a user-friendly interface allows the operator a simplified and even faster preselection of the welding parameters with welder gloves.

Our supply maintenance and repair welding services offer comprehensive solutions for welding and thermal spray-related products. With a dedicated team of experts and a vast inventory of top-quality equipment, we ensure efficient and reliable repairs for a wide range of industrial needs. Whether it is welding, thermal spraying, or related services, our commitment to excellence guarantees that your equipment will be restored to optimal performance, minimizing downtime and maximizing productivity. Please contact us if you wish to know more about Eutronic GAP 5011 DC Synergic.

Micro GAP 50 DC is a stand-alone arc welding power unit. The unit is dedicated for microplasma welding and hard-facing with rods. Micro GAP 50 DC has very complex design and despite integrated cooling relatively small dimensions. Advanced inverters allows to weld even from 0,5 A and the current can be adjusted with accuracy up to 0,1 A.

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SuperJet -S- Eutalloy is a multi-purpose powder delivery system which can easily be adapted for surface engineering coatings to protect or repair either flat metallic surfaces, fine precision edges or rotating cylindrical parts.

Special, self-shielded, flux cored High Chromium alloy wire specifically developed for outdoor maintenance and repair welding of thick, heavy components where faster weld deposition rates over traditional coated electrodes, are required.

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Special, self shielded, flux cored High Chromium carbide & Niobium carbide flux cored alloy wire specifically developed for maintenance and repair welding of thick, heavy components where faster weld deposition rates over traditional coated electrodes are required.

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Eutroloy 6503 is a blended powder consisting of a nickel, chrome-free, matrix with cast and crushed tungsten carbide. The powder is specifi cally designed for use with the plasma transferred arc welding process. The coatings produced are hard, dense and especially resistant to low stress abrasion and erosion.

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EuTroLoy 16001 has been specially developed to meet the metallurgical and physical standards of the plasma transferred arc (PTA) process. EuTroLoy 16001 is a prealloyed powder. it is manufactured by gas atomisation to have a spherical shape and to ensure the highest purity, in particular to keep a low oxygen content.

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EuTroLoy 16006 has been specially developed to meet the metallurgical and physical standards of the Plasma transferred arc (PTA). The alloy characteristics, combined with the regularity and efficiency of the process, give constant high quality deposits, very low dilution of the base metal and high deposition speed. High resistance to erosion in liquid media.

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EuTroLoy 16012 has been specially developed to meet the metallurgical and physical standards of the plasma transferred arc (PTA) process. The alloy characteristics, combined with the regularity and efficiency of the process, give: Constant high quality deposits. Very low dilution of the base metal. High deposition speed. EuTroLoy 16012 is a pre-alloyed powder.

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EuTroLoy 16410  is a gas atomised powder of ASTM Type 410 alloy composition. This powder is a hardenable stainless steel alloy designed for the plasma transferred arc welding (PTAW) process and provides hard, dense coatings. Deposits exhibit a tempered martensitic structure with excellent resistance to metal-tometal  wear.

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Eutectic 16496 is a high performance atomized nickel alloy powder optimized to produce hard, durable, abrasion, and friction resistant coatings using the Eutronic GAP Plasma Transferred Arc Welding Process. Controlled composition based on AWS A5.13 and precise particle sizing ensures consistent, porosity free weld deposition.
 

55396C is mainly spherical powder manufactured by atomising a formulation of self-fluxing nickel based alloy. It has been developed for spraying with the CastoJet CJK5 system which is a High Pressure HVOF using kerosene as liquid fuel. 55396C powder is also suitable for other HVOF systems.

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The HVOF coatings produced are hard, dense and will exhibit high bond strengths to a wide variety of base metals. Exceptional resistances to fretting, abrasion, oxidation and high temperature corrosion can also be expected.
  Applications Mixer paddles, Forging tools, Mandrels, Exhaust valves & seats

55583C is a spherical powder manufactured by agglomerating and sintering a formulation of 83% tungsten carbide with 17% cobalt by weight. It has been developed for spraying with the CastoJet CJK5 system which is a High Pressure HVOF using kerosene as liquid fuel. 55583C powder is also suitable for other HVOF systems or plasma spraying.

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55586C is a spherical powder manufactured by agglomerating and sintering a formulation of 86% tungsten carbide with 10% cobalt and 4% chromium by weight. The addition of chromium to the matrix improves the resistance to corrosion and increases thermal stability versus WC-12Co or WC-17Co coatings.

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55588C is a spherical powder manufactured by agglomerating and sintering a formulation of 88% tungsten carbide with 12 % cobalt by weight. It has been developed for spraying with the CastoJet CJK5 system which is a High Pressure HVOF using kerosene as liquid fuel. 55588C powder is also suitable for other HVOF systems or plasma spraying.

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Eutalloy® 10009 (BoroTec) is a chrome-nickel alloy with properties which make it ideal for protective coating applications in cases of severe wear on a variety of base metals including stainless and other steels and nickel alloys. The deposit is extremely resistant to corrosion and oxidation, even at high temperatures.

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Eutalloy® 10112 (TungTec) is a nickel-based alloy with a high concentration of Diamax extra hard particles for enhanced wear resistance, in particular to abrasion. 60% tungsten carbides.
These and other maintenance-engineered properties make 10112 an ideal protective coating for steels and nickel alloys.

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Alloy Ni-B-Si. Eutalloy® 10185 (BronzoChrom) is a nickel-based alloy with ideal properties for the coating of steels, stainless steels, cast irons and nickel alloys. It has exceptional impact resistance, and is easy to machine with standard cutting tools. Eutalloy® 10185 is corrosion and oxidation resistant even at high temperatures.

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